Microwave Furnace

10kW of 2.4GHz RF :3

Check out this project’s page on the Noisebridge Wiki

Magnetron furnace block diagram

UPDATE Feb 2025

This project got put on hold since I left South Carolina and no longer had the space por infrastructure, but it has been revived!! Details to be worked out, but I am working with the folks over at Noisebridge to build the driver, cooling and waveguide for an insane microwave furnace in their space!

So far I have acquired:

  • The Magnetron
  • WR340 adapter for magnetron
  • A suitable 10kW DC Sputtering PSU, seen here (1kVDC out)
  • A chiller for the magnetron cooling loop + appropriate tubing
  • mSLA Printable Wax Castable Resin, Petrobond, and SiC crucibles
  • Supplies to build the LLC resonant converter to step up the 2kV from the main PSU to the 9.6kV 0-1.6A DC PSU needed for the magnetron (IGBTs, big ferrite U cores, HV film capacitors)
  • WR340 60dB dual directional coupler for forward and reflected power measurements
  • RF power sensor (-60dBm - 40dBm) + attenuators for forward and reflected measurements
  • RF leakage detector to sit outside of waveguide

To do:

  • Constructing and testing the resonant 2kV->9kV LLC step up converter
  • Constructing the waveguide
  • Constructing a rolling enclosure with integrates all the equipment and work space to safely operate the system
  • How to ensure everything is safe in a community space. This will include discussions with Noisebridge about interlock systems, HV isolation, RF leakage detection, thermal shutdown, extensive documentation, training courses, etc
  • Test DIY SiC crucibles and crucible insulation

You can see this magentron in action here as a teaser :)

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Magnetron, Chiller and Tubing, 10kW sputtering PSUs